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Integrated Drive Control Core for Efficient and Smart Manufacturing Processes

Based on a proprietary drive control core, TECO combines extensive industry integration experience and energy management capabilities to deliver a complete framework from on-site equipment control and process optimization to energy monitoring, enabling clients to achieve stable and efficient smart manufacturing processes.

 

Designed for medium-to-large continuous production environments, it addresses high-load, multi-stage coordination, and energy loss challenges in industries such as steel, paper, petrochemical, and rubber & plastics. The solution integrates PLCs, HMIs, low- and medium-voltage inverters, sensors, and high-efficiency motors, along with on-site logic design and wiring planning. It not only consolidates sensing, control, and execution layers but also allows customized logic and operation parameters per machine and process.

 

The control logic strengthens multi-stage speed and tension synchronization. In Roll-to-Roll processes like steel coils, copper foil, carbon fiber, and paper, it stabilizes line tension and reduces material breakage, improving production stability. For surface treatment applications, it integrates drying, coating, and cleaning processes to ensure coordinated operations and consistent process management.

 

With OT-to-IT integration, the solution connects PLC control logic with SCADA monitoring, extending to MES/ERP for real-time data integration, visualization, and traceability. SOP optimization mechanisms further enhance product yield stability.

 

For high-energy-consuming equipment, medium- and high-voltage inverter control adjusts output based on real-time load for energy efficiency. Early-stage carbon and energy diagnostics can be combined, followed by EMS platform integration for energy tracking, alerts, and performance analysis, delivering a verifiable deep energy-saving system.

 

This solution has been widely applied across steel & metal processing, paper & textiles, petrochemicals, water treatment, rubber & plastics, and electronics industries. It is ideal for continuous processes, multi-stage machine coordination, energy-efficient equipment control, and energy visualization management.

 

Whether improving process flexibility, stabilizing production lines, or achieving energy savings and digital transformation, the Smart Manufacturing Process Solution serves as a key partner to help enterprises comprehensively upgrade production efficiency and energy management toward sustainable, high-performance manufacturing.

Core Advantages

Continuous process control, achieving high-precision process quality.

Modular design, enabling flexible expansion and efficient maintenance.

Process monitoring and data analysis to enhance production efficiency.

OT/IT integration to strengthen data flow and decision-making linkage.

Rich industry experience, mastering critical process technologies.

Projects

water resource applications

Water Resource Applications

Energy-Saving Control Solution for Pumping & Booster Stations

Implemented variable frequency control and energy management systems in domestic and overseas booster stations, pumping stations, water treatment and purification plants. Optimizes pump and booster operations, adjusting load in real time according to water demand. Integrated with EMS energy monitoring platform to track power usage and provide operational recommendations, significantly reducing electricity costs and carbon emissions while ensuring stable water supply and energy efficiency.

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Industrial Mechatronics Applications

Equipment Energy-Saving & Process Control Upgrade Solution

Implemented high-efficiency motors and energy-saving VFD systems across multiple domestic and overseas industrial mechatronics projects. Widely applied in petrochemical, power, cement, chemical fiber, electronics, metals, and public works sectors. By integrating sensors, PLCs, and VFD control systems, the solution achieves precise process control and energy monitoring, with energy savings of 20–60%. Demonstrated in copper foil production lines, automated logistics systems, and pumping/booster stations, helping enterprises reduce operating costs, lower carbon emissions, and enhance industrial intelligence and operational efficiency.

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Pulp & Paper Industry Applications

Automated Upgrades for Papermaking and Rewinding Processes

Implemented integrated drive control systems at multiple domestic industrial and consumer paper mills, covering paper machines, calenders, coaters, and rewinders. System integration enables speed synchronization, tension stability, and real-time monitoring, effectively improving paper quality and process stability. It also reduces manual operations and energy consumption, achieving stable, high-speed, and highly reliable production.

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Steel Production Line Applications

Smart Upgrade for Vietnamese Steel Plant

Implemented full-line process automation at a Vietnamese steel plant, covering blast furnace, hot rolling, cold rolling, and surface treatment processes. Integration of PLC and power systems enables continuous casting, billet rolling, and full-process stable control. The system provides high reliability, real-time data feedback, and segmented anomaly detection, effectively boosting productivity, reducing energy consumption, and enhancing process safety.

Products

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Anhua Integrated System

Anhua Electromechanical specializes in industrial equipment integration, combining high-efficiency motors, low- and medium-voltage inverters, PLCs, sensors, HMIs, SCADA, and modular application software to provide a one-stop solution from sensing and control to execution. Its implementation experience spans steel, paper, water treatment, petrochemical, chemical fiber, plastics, electronics, and logistics sectors. The system can be designed with a flexible control architecture according to site requirements, helping plants achieve energy savings, efficiency gains, and process stability. Anhua’s integrated solutions can be custom-designed for automated manufacturing equipment, offering strong system integration and on-site customization, making it an ideal partner for enterprises pursuing smart manufacturing.

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Low-Voltage Inverter

TECO low-voltage inverters feature the latest auto-tuning technology and multiple control modes, suitable for tension, position, speed, and torque applications. They offer both standard and dedicated control models (0.2–600 kW), with selectable protection ratings of IP20, IP21, IP55, and IP66. Supporting various communication modules such as Profibus-DP, DeviceNet, and Ethernet, they provide versatile convenience for customers, achieving maximum energy efficiency. Certified to CE and UL international standards, these inverters are widely applied across industrial and commercial sectors.

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Medium- & High-Voltage Inverter

TECO medium- and high-voltage inverters (210 KVA–12,950 KVA) feature high power factor, low harmonic distortion, and automatic voltage regulation (AVR) to respond instantly to load changes and ensure stable output. The exclusive cell by-pass design prevents production line interruptions, while full-load testing of motors and drives is provided. Supporting customized system planning, these inverters are widely applied in steel, petrochemical, water treatment, and power industries, delivering high reliability and energy-efficient control.

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PLC

TECO PLC provides a complete set of standard basic and application instructions, with built-in 200 kHz high-speed counting and pulse output capabilities. It controls servo motor drives, supports linear and circular interpolation, and features PID auto-tuning for temperature, humidity, or pressure control. When paired with inverters, it achieves energy-saving benefits. With various digital, analog, and communication expansion cards and modules, it delivers high-quality, integrated, next-generation performance.

Applications

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Steel Industry

Applied to automation control in rough rolling, flying shear, coiling, and overhead crane operation areas, enhancing operational precision and production line safety.

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Paper Industry

Implemented on paper machines, coating machines, supercalender machines, and rewinding machines, improving tension control and speed synchronization efficiency.

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Water Resource Management

Applied to pumping, booster, and water treatment stations with energy-saving automation systems, optimizing pump operation and reducing electricity consumption.

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Petrochemical

Integrated into extruders, compressors, and mixing processes, automatically adjusting flow and pressure to enhance production safety and stability.

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Rubber & Plastics

Applied to injection machines, kneaders, and calendering machines, using integrated drive and control systems to achieve energy savings and reduced consumption.

Contact Us

Clarence Liu

  • clarence@yatec.com.tw
  • +886-2-2655-1333 #530
Contact Us

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